Four Core Components
Pick the parts that fit the build. Rails for a clean factory mount. The modular rack for a full-size platform. The three-piece bar set when a smaller carry is enough — or the brushless vent fan when summer makes airflow non-negotiable.
Molded aluminum platform with repositionable 8020 crossbars. Fits 144" or 170" high roof.
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Direct-fit aluminum extrusion rails. Mount to factory roof holes — no drilling. Anodized black or satin silver.
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Drop-in replacement for 14" openings. Brushless DC, 10 speeds, remote control, 29 dB at low speed.
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Three-piece bar set. Clamps to rails, no drilling. 1.5" T-slot extrusion. 100 lb per bar rated.
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Platform Features
Molded Single-Piece Frame
Pressure-molded aluminum with double-thickness corners. Single-piece side profiles for continuous strength — no welded seams across the load path.
Repositionable 8020 Crossbars
52.95″ crossbars slide along the side profiles. Set them to fit any combination of solar panels, fans, awnings, or boxes. Each crossbar is rated to 100 lb.
Aerodynamic Front Fairing
Reduces turbulence and wind noise on highway runs. Laser-cut sidewalls keep airflow moving through the platform.
Solar & Fiamma Awning Compatible
51.77″ internal width for solar panels. Compatible with Fiamma F45 awning brackets.
Installation Without Drilling
Takes approximately 2 hours by a single person. Mounts to factory or ZealerVan roof rails — no permanent modifications.
01 — Modular Roof Rack
$1,475 · 144″ High Roof
Heavy-duty molded aluminum roof platform with repositionable crossbars. Aerodynamic front fairing, laser-cut sidewalls, double-thickness corners. Compatible with decking, solar panels, and Fiamma awnings. Requires factory or ZealerVan roof rails (sold separately).
Full Specifications
| Material | Pressure-molded aluminum · single-piece side profiles |
| 144″ Frame Length | 132.25″ (3,360 mm) · 56 lb (25.4 kg) |
| 170″ Frame Length | 173″ (4,400 mm) · 72 lb (32.6 kg) |
| Rail Profile Height | 5″ (128 mm) |
| Outside Width | 53.34″ (1,355 mm) |
| Crossbar Length | 52.95″ (1,345 mm) |
| Internal Solar Width | 51.77″ (1,315 mm) |
| Load Rating Per Bar | 100 lb (45 kg) |
| Install | ~2 hr, single person, hex wrenches & 13 mm wrench |
| Compatibility | 2007+ Mercedes-Benz Sprinter 144″ / 170″ High Roof |
| Accessory Compatible | Decking, Fiamma F45 awnings, and solar mounts |
02 — Roof Rails
Factory holes.
No drilling.
Direct-fit aluminum extrusion rails for the Sprinter roof. The mounting base for the roof rack, roof bars, and any aftermarket equipment.
Rail Features
Direct Mount, No Drilling
Aligns to factory roof holes. Bolts, washers, locking nuts, and weather-sealing strips included.
Aluminum Extrusion
Heavy-duty extruded aluminum with anodized black or satin silver finish. 1.26″ (32 mm) wide profile.
~30 Minute Install
Two people recommended. Requires removing interior ceiling panels for rear-nut access. Standard hand tools.
02 — Roof Rails
$339 · 144″ Anodized Black
Direct-fit aluminum extrusion roof rails for 2007+ Sprinter vans. Mount to factory roof holes, no drilling required. The mounting base for the Modular Roof Rack, Roof Bar Set, and aftermarket rooftop equipment.
Full Specifications
| Material | Heavy-duty aluminum extrusion |
| Profile Width | 1.26″ (32 mm) |
| 144″ Rail Length | 114.6″ (2,910 mm) |
| 170″ Rail Length | 152.0″ (3,860 mm) |
| Size Options | 144″, 170″, 170″ Extended |
| Finish Options | Anodized Black, Satin Silver |
| Mounting | Factory roof holes — no drilling |
| Hardware Included | Bolts, washers, weather strips |
| Install | ~30 min, two people, standard tools |
| Compatibility | 2007+ Mercedes-Benz Sprinter 144″ / 170″ |
03 — Plus Vent Roof Fan
3000 m³/h Max Airflow.
29 dB at Low Speed.
Brushless DC roof fan for standard 14″ openings. Reversible airflow, 10 speed levels, integrated thermostat and remote control.
03 — Plus Vent Roof Fan
$329
Efficient brushless DC roof fan that drops into a standard 14″ × 14″ opening. ~3000 m³/h ventilation capacity, 10 reversible speeds, automatic temperature mode, blackout blind, insect screen, and dual LED interior lights. Touchscreen plus wireless remote.
Full Specifications
| Voltage | 12 V DC |
| Motor Type | Brushless DC |
| Airflow Capacity | ~3000 m³/h |
| Noise Level | From 29 dB |
| Speed Levels | 10, reversible |
| Auto Mode | Integrated thermostat |
| Lighting | Dual 2 W LED interior lights |
| Opening Size | 14″ × 14″ (355 mm) standard |
| Includes | Wireless remote, insect screen, blackout blind |
| Control | Touchscreen interface · wireless remote |
04 — Sprinter Roof Bars
Three bars,
one T-slot.
Three-piece bar set that clamps to existing roof rails. 1.5″ T-slot extrusion accepts solar mounts, awning brackets, and accessory hardware.
Bar Features
Drill-Free Clamp Install
Clamps directly to factory or ZealerVan roof rails. No drilling, no permanent modification.
1.5″ T-Slot Profile
Standard 1.5″ × 1.5″ (38 mm) T-slot extrusion. Drop-in T-nuts anywhere along the bar.
100 lb Load Rating Per Bar
Each crossbar carries 100 lb. Reinforced corner brackets resist torsional stress. 52″ useable width across the roof.
Fiamma F45 Compatible
Mounts Fiamma F45 awnings without additional adapters.
04 — Sprinter Roof Bars
$399 · 3-Piece Set
Three-piece roof bar set that bridges existing roof rails on 2007+ Sprinter High Roof vans. High-strength extruded aluminum with reinforced corner brackets. Textured black powder coat. 1.5″ T-slot profile for solar mounts, Fiamma awnings, and accessories.
Full Specifications
| Material | High-strength extruded aluminum |
| Finish | Textured black powder coat |
| Useable Width | 52″ (1,325 mm) |
| Frame Height | 5 1/8″ (130 mm) |
| Under Bar Clearance | 2 3/8″ (60 mm) |
| Cross Bar Profile | 1.5″ × 1.5″ (38 mm) T-slot |
| Load Rating Per Bar | 100 lb (45 kg) |
| Set | 3-piece roof bar set |
| Mounting | Clamps to roof rails — no drilling |
| Compatibility | 2007+ Mercedes-Benz Sprinter 144″ / 170″ High Roof with rails |
| Awning Compatible | Fiamma F45 |
05 — Accessories
Built around
the rack.
Decking panels, solar panel brackets, and a Starlink Mini mount — designed to drop straight into the rack's 8020 crossbars and the Roof Bar T-slot.
Three Accessories
Add-ons that share the same hardware standard as the rack and bars. Drop the decking panels in for a flat work surface, mount solar panels on universal aluminum brackets, or secure a Starlink above the cab.
3/16″ aluminum decking panels for the modular rack. CNC slots double as drainage and tie-down anchors.
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Set of 4 high-strength 1/4″ aluminum brackets. Hardware included. Universal to roof racks and rails.
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Stainless steel mount with adjustable angle and dual locking mechanism. 17.5″ × 12.5″.
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A1 — Decking System
$297 · 2 Panel Set
3/16″ aluminum decking panels with a black powder coat finish. CNC laser-cut slots double as drainage and tie-down anchors. Modular — run a single panel for a fan platform or several side-by-side for a full work deck. Mounting hardware included.
A2 — Solar Brackets
$19.99 · Set of 4
Four-piece bracket set for securing solar panels to roof racks or roof rails. 1/4″ powder-coated aluminum with slotted holes for adjustment. Three-step install with T-nuts and the included bolt hardware. Universal to standard rack channels and rail profiles.
A3 — Starlink Mini Mount
$159
Powder-coated stainless steel mount that drops the Starlink Mini onto a van roof or roof rack. Adjustable angle for signal and drainage. Dual locking mechanism. Versatile mounting legs fit different roof rack types. Designed for the original kickstand — 2024+ Starlink Mini may need additional drilling.
Roof System
The complete Roof System is sold and shipped through tecvan.com. Start with the rack, add as you build.
Shop the Roof System →